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Thermal oil whru FV-600
Industrial waste heat recovery boiler designed for gas engines and turbines, providing highly efficient heat transfer to the thermal fluid circuit.
Implementation of a waste heat recovery boiler for efficient energy utilization and industrial cost reduction
The FV series waste heat oil heater is custom-engineered for seamless integration into existing industrial thermal oil systems/ Efficent gas engine heat recovery from CHP units manufactured by Jenbacher, MWN, INNIO, Tedom, Viessmann, Caterpillar, 2G Energy allows for heating high-terperature thermal fluids to operating parameters without burning extra natural gas.
This engineered solution is essential for facilities utilizing thermal oil waste heat in wood processing presses, chemical reactors, and industrial bakery ovens, meeting all technological needs with zero additional fuel costs.
Technical specifications of the gas engine power plant
Cogeneration unit waste heat recovery system
JENBACHER BRSM JMC 320
- Electrical power output - 1000 kW
- Fuel type natural gas or biogas
- Electrical efficiency - 39.9%
- Frequency - 50 Hz
- Number of cylinders - 20
- NOx emissions - less than 500 mg/Nm3
Waste heat recovery boiler
EXTRAC FV 600
- Heated medium
- Recovered thermal heat output - 572 kW
- Exhaust gas inlet temperature - 550 C
- Exhaust gas outlet temperature - 252 C
- Oil inlet temperature - 140 C
- Oil outlet temperature - 185 C
Thermal Oil Operation Features:
The FV series waste heat oil heater is custom-engineered for seamless integration into existing industrial thermal oil systems. Efficient gas engine heat recovery from CHP units manufactured by Jenbacher, MWM, INNIO, Tedom, Viessmann, Caterpillar, 2G Energy allows for heating high-temperature thermal fluids to operating parameters without burning extra natural gas.
This engineered solution is essential for facilities utilizing thermal oil waste heat in wood processing presses, chemical reactors, and industrial bakery ovens, meeting all technological needs with zero additional fuel costs.
Applications of thermal oil waste heat recovery systems
The EXTRAC FV 600 waste heat recovery boiler is designed for enterprises where the technological process requires high temperatures (up to 350°C) at minimum pressure. The solution demonstrates the highest efficiency in the following industries:
Energy independence for your production
Woodworking industry:
heating of presses for MDF, particleboard, and plywood production, as well as drying chambers.
Eco-friendly solutions with a real payback
Chemical and petrochemical industry:
maintaining temperatures in reactors, bitumen terminals, and plastics production lines.
Professional engineering of steam and thermal oil systems
Food industry:
providing energy for industrial deep fryers, baking lines, and oil deodorization systems.
Reducing production energy costs by up to 40%
Production of building materials:
painting lines, mineral wool drying, and the production of roofing materials (roofing felt).
Expert solutions for complex thermal oil circuits
Textile and light industry:
fabric heat setting and operation of stenter frames.
Why integrate the FV 600 into your thermal oil circuit?
Maximum heat recovery:
Utilizing the exhaust gas energy from cogeneration units allows for the generation of "free" heat for technological needs.
Thermal fluid protection:
The special design of the heat exchanger prevents overheating and degradation (coking) of the thermal oil, extending its service life.
Automation:
The control system is fully synchronized with the operation of the gas piston power plant (GPPP) and the main thermal oil boiler (e.g., Babcock Wanson).
Short payback period:
By replacing natural gas with recovered heat, the project returns investments within 1 to 2 years.
thermal oil / steam / hot water
Coil-type heat recovery units of the EXT series
The EXT design features concentric, heavy-duty steel coil tubes that form an optimized heat exchange surface. Structurally, the equipment operates as a high-performance flue gas thermal heater and serves as a reliable thermal fluid economizer.
Hot gases pass through the EXT at high velocity in a strictly linear, single-pass path. This ensures continuous self-cleaning of the heat transfer surfaces, preventing fouling even with contaminated gases.
Installation & Integration
This specialized exhaust gas thermal oil unit is installed directly downstream of the genset to provide stable, precise thermal fluid waste heat management for any industrial process. It supports horizontal or vertical gas duct connections.
