THERMAL OIL HEATER EPC ES
THERMAL OIL HEATER
ADVANTAGES
High efficiency of 91%. Internal economiser for heating the combustion air. The burner is perfectly combined with the geometry of the combustion chamber. Vertical monoblock boiler. Fully assembled, factory-tested kit, ready for installation. Industrial production using CAD-CAM design.
Eco-Friendly and Safe Operation
- EPC-ES and HRV heaters are built on field-proven engineering designs that guarantee low fuel consumption and effortless operation.
- High-efficiency thermal fluid systems with reduced flue gas emissions provide significant environmental advantages.
EPC-ES-Thermal-Fluid-Heater-Brochure ukr ESTEU
High Efficiency Industrial Thermal Oil Boiler
- Babcock Wanson EPC-ES Thermal Fluid Heater, backed by decades of engineering excellence, features a multi-pass design. Its vertical configuration with a top-down fired burner ensures stress-free operation and allows for the seamless expansion of both the heating coil and the integrated economizer. These two features are crucial for maximizing the equipment's operational lifespan.
- High fluid velocity within the coil ensures an extended lifespan for both the thermal oil and the heating equipment.
- The integrated flue gas-to-combustion air economizer delivers exceptional operating efficiency without requiring external heat recovery systems, ensuring a simple, safe, and reliable operation.
- The Babcock Wanson burner is custom-engineered to match the combustion chamber perfectly, ensuring highly efficient performance even with elevated combustion air temperatures.
- Fully integrated and factory-tested control system designed for quick and effortless on-site installation.
Versatile Solution for Diverse Industrial Applications
- The EPC-ES & HRV series is engineered to operate across a wide range of industrial sectors, compatible with various thermal fluids in both open and pressurized systems.
- Compatible with all types of liquid and gaseous fuels, including natural gas, LPG, and light or heavy fuel oils.
- Selecting this heater guarantees that you will perfectly meet your specific process heating requirements.
Why Choose Thermal Fluid Heating?
User-Friendly Operation and Low Maintenance
- No risk of freezing
- Zero liquid discharge (ZLD) / no effluent generation
- No water treatment or chemicals required
- Ultra-low maintenance and exceptionally long equipment lifespan
- No corrosion or scale formation
Maximum Efficiency and Energy Savings
- Closed-loop operation - zero-loss system
- High combustion and plant operating efficiency
- Between 20% and 50% less energy is consumed for transmission of the same amount of heat compared to steam
Applications of thermal fluid boilers
boilers for the printing industry
Hot oil heater
In the printing industry, a stable and accurate temperature is a key factor in print quality. Thermal fluid boilers are ideally suited for providing uniform heating of printing rollers, drying systems, and laminators. Due to their high thermal efficiency and precise temperature control, they guarantee uninterrupted operation of equipment, reduce the risk of defects, and increase the productivity of the printing process.
boilers for the rubber and rubber compound production industry
Thermal fluid heater
Modern rubber production requires high-temperature, reliable, and energy-efficient heating. Thermal fluid boilers are the optimal solution for heating mixers, calenders, press equipment, and vulcanization lines. By using a thermal oil heat transfer fluid, the system ensures precise temperature maintenance up to 300°C without steam or pressure. This allows for increased process stability, improved quality of rubber compounds, and reduced energy costs. Our thermal fluid units are the ideal solution for rubber industry enterprises aiming for stable operation, savings, and safety.
boilers for the textile industry
Hot oil heater
In the textile industry, thermal fluid systems are widely used for heating calenders, drying machines, dyeing lines, and fabric heat setting. A thermal fluid boiler provides uniform, controlled heating without pressure, which helps preserve fabric quality, reduce energy consumption, and optimize production processes. A stable temperature of up to 300°C guarantees equipment reliability during drying, ink heat setting, and synthetic fiber processing. Our thermal fluid units are an efficient solution for textile industry enterprises that value quality, energy efficiency, and production continuity.
boiler for chemical production
Modern thermal fluid boilers
Chemical reactions often require precise temperature control. Modern thermal fluid boilers are the ideal solution for the safe heating of process vessels. They operate on thermal oil, allowing temperatures up to 350°C to be maintained without pressure, thereby reducing the risk of accidents.
boilers for the pharmaceutical industry
Reliable thermal fluid boiler
In pharmaceuticals, sterility and temperature control are critical. A reliable thermal fluid boiler allows for stable temperature maintenance during the manufacture of medicines, drying, and mixing of components without affecting the chemical properties of the substances.
boiler for tank heating
Thermal fluid system
Storage of liquids that solidify at low temperatures requires heating. A thermal fluid system for tank heating is an efficient solution for viscous petroleum products, oils, and technical fluids. It allows the required temperature to be maintained without damaging the equipment.
boiler for the food industry
Thermal fluid heater
In food production, temperature precision without the risk of contamination is essential. A thermal fluid heater allows for the heating of equipment and pipelines with high stability. Without the use of steam and water, the system is safer and more energy-efficient for food processing.
Solutions for the metallurgy industry
Thermal fluid boilers
Metallurgy requires high temperatures for the thermal treatment of metals. In such processes, thermal fluid boilers prove to be a stable source of heat. They allow temperatures up to 350°C to be reached without high pressure—this simplifies maintenance and increases production safety.
boiler for woodworking
Hot oil heater
For wood drying, plywood pressing, and gluing, a uniform temperature is required. A vertical thermal fluid boiler is ideally suited for such tasks. It takes up little space and ensures high heating efficiency in limited production environments.
boiler for marine
Thermal fluid heating system
On ships and in marine environments, the stability and compactness of heating systems are critically important. A thermal fluid system allows for the maintenance of the required temperature for technological processes, such as heating lubricants, water, and fuel, even under pitching conditions or in limited spaces.
boiler for lamination lines
Thermal fluid heater
Lamination requires precise and uniform heating. A thermal fluid heater provides a stable temperature, which guarantees high coating quality and reduces production waste.
thermal fluid boiler for the petrochemical industry
High-temperature thermal fluid boiler
In the petrochemical industry, thermal oil boilers provide precise high-temperature heating for chemical reactors used in synthesis and polymerisation processes. They are also used to maintain fluidity and to heat viscous petroleum products (bitumen, fuel oil, oils) in tanks and pipelines.
Furthermore, they supply heat to distillation columns for the separation of petroleum fractions and ensure a stable temperature on production lines for plastics, resins and rubber. All this takes place without high pressure in the system, which significantly improves the safety and reliability of production.
boiler for paper production
Thermal fluid heat generator
Paper drying requires uniform and controlled heating. A thermal fluid boiler provides a stable temperature, which contributes to high product quality and process energy efficiency.
boiler for drying systems
Thermal oil heater
Drying processes in various industries require a stable and efficient heat source. A thermal fluid heater provides the necessary temperature without the risk of overheating or energy loss.
boiler for plastics production
Hot oil heater
In plastics production, precise temperature control is critical for product quality. A thermal fluid boiler allows for maintaining the required temperatures in molding and extrusion processes.
boiler for pressing equipment
Thermal fluid heater
Thermal oil heaters ensure stable and uniform heating of the press plates, which is a critical factor in adhering to production specifications. The use of thermal oil allows for precise maintenance of a high temperature across the entire working surface without creating high pressure within the system.
The integration of our systems into press lines guarantees high-quality bonding and moulding of materials, reduces the risk of thermal deformation and improves the overall energy efficiency of the equipment by eliminating losses due to phase transitions.
Industrial boiler
Thermal fluid heating system
Industrial enterprises require reliable and efficient heating systems. A thermal fluid heating system ensures even heat distribution, reducing operating costs and improving workers' comfort.
boiler for extrusion lines
Hot oil heater
Extrusion processes require precise temperature control to ensure material uniformity. A thermal fluid boiler maintains a stable temperature, which contributes to high process quality and productivity..